The Nitus Gamma Backscatter Gauge measures the density or level of thick, highly viscous process materials in the largest tanks and pipes with unmatched precision. Unlike traditional sensors, the durable gauge uses non-contacting, non-intrusive technology that is unaffected by corrosive, abrasive, high temperature and/or high pressure process materials to ensure minimal maintenance and long instrument life.
The system features groundbreaking technology that is powered by a small source to ensure a safer working enviroment and lower capital costs. In fact, the amount of energy emitted by the source can be reduced by a factor of 200 without sacrificing precision or rapid response.
Both the Nitus source and detector mount to the same side of the vessel or pipe without having to shutdown the process, reducing downtime. Installation costs are also minimized because the non-intrusive system mounts to the outside of the vessel, meaning no thermo well, site holes or other vessel modifications are nececssary.
The system can be setup using a Thermo Scientific 9734 Handheld Terminal, HART Communication module, Foundation Fieldbus (using HART 475) module or TMT Comm via a laptop. A user-friendly menu enables quick configuration to expedite installation and start-up.
The Nitus density and level gauge offers numerous features and benefits:
1. Highly sensitive detector enables system to respond instantly to process changes to avoid overspills and other upset conditions
2. Non-contacting, non-intrusive technology ensures low maintenance and long life
3. High accuracy and repeatability via small gamma source (100 mCi/3.7 GBq or less) improves plant safety and lowers capital costs
4. Unique design offers unmatched reliability, stability and sensitivity
5. Zero drift over a wide temperature range ensures stability of detector for superior measurement accuracy
6. Source and detector install on same side of vessel or pipe without having to shutdown the process
7. The source head is encased in tungsten steel for maximum protection and is contoured to match the vessel radius to ensure no radiation scatters from the shutter to increase plant safety
Mining Applications• Control of flocculant feed and underflow draw in paste tanks
• Bottom level control for clarifiers
• Solids level control and output control on hydrotreaters
• Density control at specific levels on settling tanks
• Heavy media separation for control of solids
• Measurement of soda ash density on large pipes
• Measurement of process material in tailings pipes
Petroleum Applications
• Tar sands separators and froth treatment settlers
• PVC tanks
• Reactor vessels
• Auto-clave vessels: high temp and high pressure processes
• Alkylation units
• Gypsum production
• HF Alky for emulsion control
• Dissolving tank water level control (Styrene)
• Asphalt level control
• Atmospheric and vacuum towers
• Fractionation column level control
• FCCU units
• Acid settling tanks
• Desalters and separators